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How ATOS Q and ZEISS ScanPort Are Transforming Aerospace Manufacturing

How ATOS Q and ZEISS ScanPort Are Transforming Aerospace Manufacturing

In the world of precision engineering, especially in demanding sectors like aerospace, quality isn’t optional; it’s mission-critical. That’s why manufacturers like Andreas Bruns Zerspanungstechnik are turning to advanced 3D scanning solutions like the ZEISS ATOS Q, paired with the ZEISS ScanPort, to optimize production, streamline quality control, and deliver highly precise components with confidence.

The Challenge: Complex Parts, Tight Tolerances

Aerospace components are among the most challenging parts to produce. With freeform surfaces, complex geometries, and ultra-tight tolerances, conventional measuring tools alone often fall short. To stay competitive, manufacturers need fast, accurate, and repeatable measurement systems that integrate seamlessly into modern workflows.

Meet the ATOS Q: Compact Powerhouse in 3D Metrology

The ZEISS ATOS Q stands out as a versatile industrial 3D scanner built for high-precision measurement and inspection tasks. Its compact, mobile design makes it suitable both in lab environments and directly on the shop floor, bringing metrology to where it’s needed most.

Key benefits of the ATOS Q include:

  • High-resolution 3D data capture: The sensor uses structured blue light projection and stereo cameras to capture millions of data points quickly and with exceptional detail. This makes it ideal for freeform shapes, reflective surfaces, and fine features.
  • Flexible measurement range: With interchangeable lenses and adjustable measuring volumes, ATOS Q can handle everything from small components to medium-sized assemblies, all with traceable results.
  • Portable and rugged: Weighing around 4 kg with a dust- and splash-resistant design, it’s easy to transport between inspection stations or set up on the production floor.
  • Fast data throughput: Advanced optics and the Blue Light Equalizer accelerate fringe projection and reduce scan times, helping teams move efficiently from capture to analysis.
  • Seamless software workflow: Data from ATOS Q integrates directly with ZEISS INSPECT software for CAD comparisons, deviation analysis, and detailed reporting, turning scan results into actionable insights.

Photo of an ATOS Q System

Man using ATOS Q

 

These features make the ATOS Q a flexible solution for numerous applications: from reverse engineering and prototype verification to quality assurance of plastic, cast, and machined parts.

Next Level Automation with ZEISS ScanPort

While ATOS Q is powerful on its own, combining it with the ZEISS ScanPort takes productivity and repeatability to a new level. The ScanPort is a semi-automated scanning station that brings 3-axis automation into your workflow without the complexity of a full robotic setup.

Why ZEISS ScanPort matters:

  • Semi-automated scanning: ScanPort features an integrated arm and rotation table, enabling the sensor to move up/down and tilt to capture complex parts from multiple angles with minimal operator input.
  • One-click operation: Pre-defined templates in ZEISS INSPECT software simplify the workflow. Operators can position a part and begin scanning with a single click, making high-quality measurements accessible to even new users.
  • Unmatched repeatability: Motion replay and scanning templates ensure that scans can be reproduced with the same precision every time, critical for batch inspection and quality consistency across part lots.
  • Portable and flexible: Unlike bulky automated systems, ScanPort is mobile and can be repositioned quickly, ideal for manufacturing floors that require both flexibility and accuracy.

ScanPort being used to 3D Scan a part

Man looking at data from the Zeiss ScanPort

 

For a company like Andreas Bruns Zerspanungstechnik, the combination of ATOS Q and ScanPort delivers time savings, consistent measurement quality, and clearer insight into production data, helping them deliver precision aerospace parts reliably to their customers.

Final Thoughts: Precision Meets Productivity

Today’s competitive manufacturing landscape demands solutions that not only measure accurately but also integrate smoothly into real-world workflows. The ZEISS ATOS Q delivers high-quality 3D data with versatility and portability, while the ZEISS ScanPort adds automation and repeatability, equipping manufacturers of complex parts with a metrology workflow that’s fast, reliable, and scalable.

Whether you’re tackling reverse engineering, quality assurance, or regular inspection tasks, this 3D scanning duo offers a compelling combination of speed, accuracy, and user-friendly automation.

ZEISS ScanPort Interest Form

 

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